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Why is the liquid line warmer than the suction line?

17K views 17 replies 9 participants last post by  abwi1  
#1 ·
This is a theory question. Everything here is in cooling mode and in metric units.

Some background: I've been helping my dad in the refrigeration/airconditioning domestic/commercial industry ever since I was little. Every time I was shown the liquid (thinner) line it was ice cold, whereas the suction (thicker) line was hot. When the system is low on gas the liquid line would form frost on its surface, my dad says to add gas to the system and watch as this frost moves up the liquid line and to the evaporator, once that frost reaches the evaporator that's when we know it has enough gas. My dad's old school, he doesn't use any digital stuff, it's all touchy/feely with him and he's had success that way for 30 years. Meanwhile I'm new to the trade, I've been installing/decommissioning independently for a year now, over 70 installs/removals so far this year. I want to be as knowledgeable and technological as possible in the HVAC industry. That's why I bought the Fieldpiece gauges and am using subcool/superheat to deduce information about the system. My dad has no idea what those terms mean. I want to learn every single thing about HVAC, as much as possible.
The system is a 2.5kW Panasonic Split System R410A for my bedroom. It is cooling well, the evaporator is blowing out air at around 8 degrees Celsius (infrared thermometer).

Problem: from my countless HVAC youtube videos and google image searches I've learned that subcooled liquid (3/4 liquid, 1/4 gas out of the RMD) (COLD!) goes into the evaporator, absorbs heat from the room, changes state to gas, then becomes superheated vapour before leaving and arriving at the suction line as superheated vapour (HOT!). The problem is seen in the attached photo of the Fieldpiece gauge.


Questions: So why is my Fieldpiece gauge showing a liquid line hotter than the suction line? Why is the subcool negative? Shouldn't the LLT (liquid line temperature) be COLDER than the saturation temperature of the refrigerant!? I connected the SLT (suction line temperature) to the suction line and the LLT to the liquid line at the outdoor unit.

Attempts at resolving: I tried asking my dad and brother (full HVAC license) and they said there's no problem at all, that the LLT is supposed to be higher than SLT, but that goes against eeeeeeverything I've watched and studied for so long. That makes no sense to me whatsoever. They weren't able to explain to me why in a way that I can understand.

How can a subcooled liquid be hotter than a superheated vapour?


Additional question: what kind of refrigerant metering device do residential split systems use? My dad says this AC uses a capillary in the indoor unit, but I thought it was a TXV in the outdoor unit?
 
#8 ·
I've been helping my dad in the refrigeration/airconditioning domestic/commercial industry ever since I was little. Every time I was shown the liquid (thinner) line it was ice cold, whereas the suction (thicker) line was hot. When the system is low on gas the liquid line would form frost on its surface, my dad says to add gas to the system and watch as this frost moves up the liquid line and to the evaporator, once that frost reaches the evaporator that's when we know it has enough gas. My dad's old school
I think you got this confused with charging a Residential Home Refrigerator ....

On a Resi Refrigerator .... some old dudes will charge it up until the "Suction Line" frosts up to the Compressor ... then Remove Gas until the frost moves back several inches... because frost means Liquid is coming back , which is bad
 
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#9 ·
Yes, on most mini splits both lines are essentially suction lines, because as VTP said the expansion valve is in the outdoor unit, and everything after the expansion valve is basically on the "suction" side of the system.

Mini splits can't be properly charged up by subcooling or superheat (or by looking for a "frost line"). Some people do make wild guesses as to weather it needs refrigerant or not by just looking at pressure (and they're usually way off), but the only proper way is to measure the length of the piping, look at the chart in the install manual, and weigh in the refrigerant.

Also, if this was a conventional system with a real liquid line, the liquid line shouldn't ever be colder than the suction line. Don't know what kind of systems you and your dad have been working on where the liquid line would be cold. Since the liquid line holds compressed refrigerant at high pressure, a pressure/temperature chart would indicates that it should be at a much warmer temperature than the much lower pressure gas in the suction line.
 
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#10 ·


My dad says that the metering device is a capillary within the indoor unit, that makes the outside lines liquid and suction, or is he wrong about that? Does it depend on the brand of the split system?
The refrigerant entering the evaporator is subcooled (thus cold) and the one exiting the evaporator is superheated (thus hot). The expansion line enters the evaporator and the suction line exits it, how then can the suction line be colder than the expansion line if the refrigerant absorbed heat (got hotter) from the air moving over the fins in the indoor unit?
 
#13 ·
This is a theory question. Everything here is in cooling mode and in metric units.
I moved your thread to this "Tech to Tech Chat- Residential" forum, as the other forum "AOP - Residential" is for homeowner to ask questions.

I left a "MOVED" icon in the old forum for a couple days to avoid confusion.
 
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#15 ·
It is by only a few degrees. You're thinking the liquid line going into a walk-in evaporator and the suction coming out. That same walk-in measure the outlet of the x-valve and suction, you'll see 5 or 7°F difference.

Minis are a different bread altogether. The metering device is in the outdoor unit. Thermistors and computers control Everything. Fan speeds, EEV function, Compressor speed.
 
#16 ·
Standard split ac unit:
Liquid line temperature = outdoor ambient + liquid line approach

Liquid line approach is the difference between outdoor temp & liquid line temp

Suction line temperature = suction saturated temperature + suction superheat

Suction sh is the suction line temp above suction saturated temp
 
#18 ·
This is an old thread so maybe you already found your answer, anyways, on mini splits the expansion valve is located in the outdoor unit, because of this you might think the outlet of the expansion valve should be the coldest point in the system but on some mini splits there actually is a second expansion (a fixed orifice) just after the distributor in the evaporator. So if you wanted to compare the inlet and outlet temperatures on the evaporator it should be between this points. So there are actually 3 pressure regions in these systems (High Pressure: Between the compressor discharge and the EEV, Intermediate Pressure: Between the EEV and the fixed orifice, Low Pressure: Between the fixed orifice, through the evaporator, and back to the compressor). I'm uncertain what phase the refrigerant is in the intermediate pressure region, but on the low pressure region, just after the fixed orifice, you should have a satured mixture (liquid+vapor) and then at the outlet of the evaporator you should have slightly superheated vapor.
 
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