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Removal of broken Schrader Valve Core

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7.1K views 23 replies 11 participants last post by  RedSafety  
#1 ·
I was reading a forum on this site regarding what to do when a Schrader valve core breaks ("Broken Valve Core?" is the title), but I am not able to reply to it so I thought I would ask here. A tech let us know that when he was checking the refrigerant pressure, the Schrader valve core wasn't working properly, and when attempting to remove it "the inner part of it has separated itself from the outer part leaving the shell if you want to call it still in the valve", and now says it is a much longer process to remove/replace. I read on the other forum that someone used an EZ-out tool to remove the broken piece, but my question is, with the part stuck in there, how do you block the refrigerant from coming out when the part is removed and then replaced?
 
#4 ·
You don’t stop the refrigerant. Thats the job of the schrader core. All the refrigerant needs to be captured or recovered.
 
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#6 ·
I thought when you use the special tool to replace a Schrader core valve, it blocks the refrigerant from exiting...?!? My understanding is Yyou shouldn't have to remove the refrigerant to replace a Schrader core if it is removed properly (or in one piece).
 
#8 ·
You don't. But the pin is broken and now you need to pull out the gas, cut out and replace the bad valve and recharge
 
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#18 ·
There would be a slight possibility of pumping the system down then try to backflush the core to see if all the pieces come out, but that is the question, if any pieces broke off where are they?
 
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#20 ·
Wouldn't it be a kick in the butt if the pieces lodged in the service valve so the valve won't close either!!
 
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#23 ·
So, it sounds like the core broke and became jammed. The tool the tech left on there is a valve core removal tool. This tool allows you to change a core without removing the charge. If the tech left it on there then the core is probably jammed or bent and the tool can't remove it.

If the core is that damaged then the tech may need to replace the service valve itself which means all the refrigerant needs to be recovered.
 
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#24 · (Edited by Moderator)
If the core is that damaged then the tech may need to replace the service valve itself which means all the refrigerant needs to be recovered.
< I have removed the reference to the tool. Please remember that the AOP forum is limited to general, non-technical advice. When speaking to technicians, we can certainly suggest tools and procedures.
It has been stated many times that the refrigerant will have to be removed. That is the correct general, non-technical answer to the situation.>
 
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