Originally posted by wptski
Interesting! What's the Honeywell media filter number? I'd like to look into it. I know that the Pro's are going to tell you that your taking a chance by replacing the elements with a media filter as the increased pressure drop of the filter will raise your ESP. I called a local contractor and they said that I could do what you did with no problem at all! Go figure....
The local contractor is simply wrong. It's amazing how airflow is an afterthought with some contractors. I don't know how many systems I've seen with low airflow (partly) caused by a media filter. Don't get me wrong, I think high-quality media filters are great, but you have to design to a higher external static. In retrofit, if you're lucky (and I mean *real* lucky), the duct system will already have low static and can *afford* the additional pressure drop.
There are two ways to design a system with a media filter: the easiest is to use a larger blower (or set to a higher speed). But the A/H will cost more to operate. Most folks don't realize the blower represents a sizable fraction of their cooling cost, perhaps 20% with the new 13 SEER equipment.
A better way is to transistion out to a larger filter. More surface area means less pressure drop. Depending on the size of the air handler, it may take two smaller filters to get a large enough surface area. This solution is obviously more difficult in retrofit, but if the customer already has restricted duct system, it may be the only way to add a media filter without replacing the air handler and/or duct system.
David