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Very Noisy Air Flow In Two Rooms

290 views 9 replies 5 participants last post by  Newhear  
#1 ·
I'm in a new build house and had an HVAC pro out to see if he could correct a problem where the airflow noise from two grills is very loud, but he wasn't sure what could be done. At least part of the problem is too much air flow to these areas.

There is a Lennox CHX35-51 air handler (not variable speed) on the attic portion of the third floor and the noise issue is in the spare bedroom and an adjacent bathroom basically just below the air handler on the second floor.

Our bedroom at the other end of the house does not have this problem. I can't measure the air flow but when the a/c is on the sound level in the problem room is about 65 db just below the grill and 45 db down around the bed, but it's a nice quiet 33 db in our bedroom.

Adjusting the vents or removing the grills does not quiet things.

The size of the box behind the grilles is 8" X 8" and the air supply is about 6 3/4" Diameter.

The tech that came (they did not do the original install) was not able to balance and lower the air volume for these rooms and tried lowering the fan speed on the air handler but said that was creating a pressure issue and the speed was better left as it was. Without opening up the ceiling on the second floor he did not see a way to make this better.

Have others here dealt with this before and have any ideas without opening things up? I had two thoughts and can someone advise if either is likely to help. Have the flexible duct from the air handler replaced with a lined for quiet flexible duct from the air handler to where it meets the floor to service the second floor (a distance of about 8' and the duct is about 10" OD), or have the inside of the boxes behind the grills lined with a sound absorbing material or have some kind of baffles installed.

Thanks
 

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#4 ·
The best solution would be to adjust dampers where the branch duct (flex) connects to the trunk.

However, dampers are often not installed simply because it takes extra time during the installation and installing contractors do as little work as possible. If that is the situation, the solution would be to have dampers installed so the air pressure on those ducts could be reduced.
 
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#6 ·
Oh c’mon. That never happens. 🤣
 
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#8 ·
In my experience as a system and duct designer, and fabricator: Duct air noise that seemingly impossible to locate, is most likely mechanical noise of the blower being amplified by the sheet metal ducting, this is especially the case with branch lines close to the blower and especially so when the branch is stove pipe with no flex. The solution to all duct noise is applying duct liner (inside fiberglass insulation) to the supply plenum and the return boot at the blower location. If done correctly there is no need of insulation pins to hold the insulation in place. Done correctly requires applying a non water based spray or brushed on glue liberally to both the sheet metal and the insulation. At the very least if one installs insulation on the inside top of the plenum and inside back of the return boot, 95% of the blower noise will be mitigated. Best practice is lining the inside of the supply and return plenums, something rarely done with residential installations.
 
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#9 ·
But, in my experience, is always done in commercial installations.


. . .
At the very least if one installs insulation on the inside top of the plenum and inside back of the return boot, 95% of the blower noise will be mitigated. Best practice is lining the inside of the supply and return plenums, something rarely done with residential installations.
 
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#10 ·
Thanks to all who have replied.

Question for AtticAce: The problem areas are just two vents on the second floor which are close to directly below the blower which is on the third floor. The ducting is flexible not metal. Without going to the major expense of breaking open the second floor ceiling to access all full ducting am I likely to get benefit by (1) having the flexible ducting leading to these two second floor vents replaced with an insulated flexible ducting as far as this is accessible before it goes below the third floor to the second floor, and (2) installing duct liner to the metal boxes behind the two vents.

Thanks,
 
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