HVAC-Talk: Heating, Air & Refrigeration Discussion banner

Pumping down split-system condensing unit in winter

1 reading
13K views 10 replies 8 participants last post by  catmanacman  
#1 ·
Our company has been detailed to remove a split-system condenser from its existing location at the side of the house, and take it around the back, here it will be reinstalled next spring. I would normally pump down the condenser to trap the refrigerant, cut and seal the lines (prior to removal), and disconnect the power. In summer, this would all be quite easy, but we are being asked to do this now, before the new year. Since I have never done this in winter before, I would like to know if it is possible to do without damaging the compressor. I am aware that refrigerant migrates to the compressor in the cold, so it would be full of liquid refrigerant. Would starting the compressor (even for a minute or to) damage it? Would I be better off using a recovery unit instead?
 
#2 ·
I removed a condenser last week in the same manner by pumping all the refrigerant back to O.D unit. It was a Coleman Unit 15+ years old and it was 12 degree's outside. unit started and pumped down just fine, however this unit was destined for the scrap yard and I wasn't worried about compressor damage. does your unit have a crankcase heater?
 
#6 ·
OK, didn't read everything and I'm in Heatpump territory.

If the (residential) compressor can't stand ONE out of the ordinary start, in this case to pump it down, and survive, then it has no hope...stick something warm on it for 30 mins and then pump 'er down!
 
#7 ·
Our company has been detailed to remove a split-system condenser from its existing location at the side of the house, and take it around the back, here it will be reinstalled next spring. I would normally pump down the condenser to trap the refrigerant, cut and seal the lines (prior to removal), and disconnect the power. In summer, this would all be quite easy, but we are being asked to do this now, before the new year. Since I have never done this in winter before, I would like to know if it is possible to do without damaging the compressor. I am aware that refrigerant migrates to the compressor in the cold, so it would be full of. liquid refrigerant. Would starting the compressor (even for a minute or to) damage it? Would I be better off using a recovery unit instead?[/QUOT

The refrigerant is already there. Run the heat for 10 min., close your service valves and recover what is left. If you weigh and record the amount you will be really close when you put it back in assuming the line set isn't a lot longer.
 
#9 ·
I pulled the top off the condensing unit, connected the suction side of my guges to the SSV, and closed the LSV. At the same time, I had my helper play a blow drier around the bottom of the compressor while I used my high-temp heat gun on the opposite side and the little receiver tank attached to the compressor. I took a minute to go into the house and jack the heat up to 23C from 16. It took us quite a while to warm the compressor up: it was about 32F ambient, and I got the refrigerant up to about 44F by my gauge. While doing all this, I occasionally pushed in the contactor, and the compressor only hummed, but it finally started, and I ran that sucker down into a slight vacuum before cranking the SSV fully shut. I knew I had succeeded when I cut the lines and no refrigerant came out - not even one tiny "de minimus" puff. I got the power and 24V lines off, we took the brackets off the foundation, and we carried the unit around back and covered it up. Oh, and I also disconnected the 240Vac line from the breaker inside the panel.

Thanks for the tips - I got 'er done!
 
#10 ·
Don't pump it down. Close the valves. Use your recovery machine to recover the charge in the lineset. 95% of the refrigerant in already in the condenser because it is cold while the lineset and evaporator are warm

I just did this to a system last week that I know was running with a full charge in the summer. There was only 1/2 LB refrigerant in the 50 ft lineset and evap. The rest had migrated to the condenser on its own
 
You have insufficient privileges to reply here.