The fan usually works best either centered in the venturi cone of the surrounding or at least in the factory position. When you moved it out of that sweet-spot the air being moved was less. So the motor was doing less work and required fewer amps to do it.
What you have done cannot work. The manufacturer lied to you. What you want is the original designed air flow volume.
If you increase the HP the greater air flow will improve the system performance but make more noise doing it. <g>
How did the customer react to all this trouble with a new motor?
PHM
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noe i do its moving too much air out of the box when in the old fans position making the motor work harder i need a different fan blade. perhaps a different pitch?
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