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Can insulation be used to seal up registers and returns?

16K views 16 replies 9 participants last post by  54regcab  
#1 ·
For reasons I don't want to go into (I think the internet would crash if I typed this whole saga up) I need to seal up my supply and return registers in my ductwork. My goal is to block any natural airflow through the ducts. There is no furnace attached. The basement openings are sealed with ductboard and foil tape so they are good.

What I did for the returns and supplies throughout the living area was buy a roll of R19 6.5 inch insulation (the pink panther stuff) with paper backing. For each register, I took off the covers, cut a piece of insulation about 2 inches bigger on each side, stuffed it into the duct, overlapping the actual edges of the ductwork a bit while stuffing the full 6 inches in the duct (it compressed a bit cause the ducts are only 4 inchs deep) and then screwed the covers back on. I put it in so the paper backing was facing outwards into the room.

For the returns I set the face of the insulation (paper side out) into the grill, and smooshed it against the wall and into the return. It got pushed in *really* tight when I screwed the cover on.

I can snap some pictures and post them if that would help

I have to imagine this would stop any air naturally wafting out the ducts, just want to make sure my homebrew solution meets the approval of the pros.
 
#4 ·
But harder to work with, and I fear for the duct tape eventaully drying/loosening.

Also the supply register extend into the duct, so it would not fit f there was sheet mental over it.

Thought on my insultion fix?
 
#12 ·
I would treat them as "fireblocking" as described in the building codes. Anything penetrating floors/ ceilings/ walls and connecting spaces must be a contained system, such as ducts connected to the HVAC equipment or cap them off as fireblocks. Any ducts taking up space in stud bays on exterior walls must be packed with insulation equivalent to the code requirements for your DOE zone and fireblocked. Ducts not tied into an HVAC system cannot penetrate a ceiling into an attic or garage unless capped as fireblocking then weatherized as the energy code calls for. Openings exposed to the interior would only have to meet the same requirements as the interior wall cladding for that occupancy class. For residential, ordinary drywall, Thermo-Ply or similar materials would suffice. Exposed foam board would not. You cannot pack a duct with fiberglass and leave it like that anymore than you could insulate a stud cavity and not sheath over it--it must be reasonably air tight. Use T-ply gooped to the surface with UL 181 mastic or tape---done. You can paint over it. Don't skin over floor registered with sheet metal. Someone will step on it causing the metal to collapse resulting in an injury to the person and the cover. Covers over floor registers must be able to support a 40 lb per square foot live load plus a 10 lb/sf dead load and not present a trip hazard. If it must ride above the floor, it must be readily distinguished from the surrounding floor and must be at least 3/4" above the surface of the floor.

HTH,
 
#16 ·
Is this a permanent abandonment or very long term? If its that far reaching timewise, take the boots loose and patch the sheetrock. TYou could always leave the boots behind the wall and cut out the patches later.
 
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#17 ·
If it's permanent remove the registers and drywall over the hole.

Billygoat beat me to it...
 
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