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Now that is a beautiful work of art, your company should be proud of the quality work they install. I'm sure some hack could of made that job look like a real abortion!
 
That's nice work!

Image
 
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I can say that you have a good metal man in the shop to make up the fittings. Or did you make them. Good job!
 
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Discussion starter · #9 ·
The "W" ?

The 1 to 3 trunk split --> 1 hour 15 minutes

The trunk offset with reversal --> 1 hour

pneumatic shear breaking down --> 2 hours 45 minutes :(

Wishing I had a plasma table --> Priceless

This duct is located in the basement, so no insulation.

This is a Carrier MVP Furnace with Carrier TDB with Carrier ComfortZone :)

Thank you so much for the compliments. If you could, check out my other post regarding this in Residential HVAC --> http://hvac-talk.com/vbb/showthread.php?threadid=49263

I will find out if it works. I think it will nicely.






 
just curious...in the first pic the run on the left side of the "W" seems to run right along side of the middle run. why not tap in off the middle at the end. not complaining, looks nice i've just never seen a "W" branch.
 
How did you convince them to give up all that space in the cieling? Around here they won't give you even 10"
 
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What books, tapes, or other resources are out there to learn to master metal duct work like this?

Thanks,

md
 
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Discussion starter · #13 ·
I've had no books or training on sheet metal layout. I learned from practice. All you need to know is to keep your lines parrallel when you do fittings like these. Of Course, having 8 classes left for my bachelors in mechanical engineering helps also. ;)

The only thing I've not done yet is triangulation. (For square to rounds and such) In the 6 or 7 years of doing this I've never needed to use triangulation, but I will of course learn that also just for self gratification and being able to say "yea, I can do that!"



 
That fitting looks sweet. Just wondering though, how big of a blower for this duct, and will it be enough when all zones are calling?
Also, how big of a return did you need?
 
Knight97 said:
The "W" ?

The 1 to 3 trunk split --> 1 hour 15 minutes

The trunk offset with reversal --> 1 hour

pneumatic shear breaking down --> 2 hours 45 minutes :(

Wishing I had a plasma table --> Priceless

This duct is located in the basement, so no insulation.

This is a Carrier MVP Furnace with Carrier TDB with Carrier ComfortZone :)

Thank you so much for the compliments. If you could, check out my other post regarding this in Residential HVAC --> http://hvac-talk.com/vbb/showthread.php?threadid=49263

I will find out if it works. I think it will nicely.
Looks like all the pittsburghs were closed by hand or do you use a pneumatic hammer? These things are big time savers!
 
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Knight97 said:
how can you tell they were closed by hand?

yea, I want one too. :(

The deeper hammer marks.Some edges still up in the left corner.

Im not knocking the quality just explaining.
 
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I love how it looks. We have a guy that does some pretty stuff like that. Though it looks nice....please post about it's performance. I am just curious...looks that there would be some troublesome turbulence noise or reduced air flow. Though I think the air flow will be fine....if it is noisy, wrap it with insulation and see how it sounds....but it will cover your work of art.
 
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sparks said:
Knight97 said:
how can you tell they were closed by hand?

yea, I want one too. :(

The deeper hammer marks.Some edges still up in the left corner.

Im not knocking the quality just explaining.
Exactly! Closing by hand leaves ridges, which look great on Ruffles! :D A pneumatic hammer leaves the edge very smooth and closes them fast! Not complaining either, just curious. I still say they are great looking fittings.
 
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