HVAC-Talk: Heating, Air & Refrigeration Discussion banner
1 - 20 of 26 Posts

channellxbob

· Professional Member*
Joined
·
576 Posts
Discussion starter · #1 ·
I'm having some trouble with my oxy act rig flame changing while I'm trying to braze. More annoying than anything else, but I was wondering if the regulators I'm using are the problem. I use a Victor Journeyman small set with a B tank. I have several torch handles and tips and they all seem to do the same thing, which is leading me to the regs being the problem.
Any advice on replacing them?
 
I think western enterprises, I believe that the name anyway makes some that are factory set and not adjustable, down side to that would be not having the versatility to change psi based on whatever tip ya are using. Maybe it’s set to be just overall good across the board with some tips it being better suited for than others.
 
Save
Define big......I have brazed plenty of larger pipe with those sets. Now unsweating larger pipes might be different....had one guy on each side for that.
I had the same problem with my bosses 30 plus year old victor.
I bought my own and this is the one I got.
It's on sale 75% off right now.
https://www.trutechtools.com/victor-model-g150-j-p-outfit-tanks-not-included.html

It works great although it can't handle big stuff.

Sent from the Okie state usin Tapatalk
"Is this before or after you fired the parts cannon at it?" - senior tech
Sent from my SM-G965W using Tapatalk
 
Define big......I have brazed plenty of larger pipe with those sets. Now unsweating larger pipes might be different....had one guy on each side for that.

Sent from my SM-G965W using Tapatalk
The biggest tip that it comes with is the number two and I struggle on 7/8 with the number two tip. I need to look around for a couple more tips and that might help.

Sent from the Okie state usin Tapatalk
"Is this before or after you fired the parts cannon at it?" - senior tech
 
Save
Discussion starter · #7 ·
One of the things I struggle with is I mostly have used Air Acetylene in the last several years, and also a lot of MapPro and SB8. But recently I've found that there are just more things that are easily done with OA, and you can get in and out quickly. Brazing 7/8" with Air Acet is a big problem for me, you have to use a big tip and that puts all kinds of heat out around the braze. I tried using it on a split system with the condenser close to the house, which was brick and I got so hot in between the unit and the house it was amazing. That's when I broke out the OA, went in got it done and was out before the heat had a chance to build up like that. Trouble is, I hadn't used OA for a while and I really think I was trying to run the pressures kind of on the low side for a #2 tip and it just doesn't control well that low ~2-3psi on act. Sooo, I'be been here in the shop messing around and running 3-5psi and slightly reducing flame and it seems to be holding the flame where i set it. I've also been letting the torch run a bit longer before starting work, so that the gas pressure in the lines evens out to the settings and that may have helped some. Another thing I've been doing, which I never did in the past was to set the pressures on the regs where they should be and try to use the torch valves to handle the mix. That also seems to work better for keeping the flame stable where it's set.
I dunno, I just hadn't had to mess with OA for a while and needed to get back in practice. i have the same Victor set pictured in a previous thread, and I think it's a decent set for what I need, it's about 6 years old and seen a lot of use in the beginning, just not so much lately.
As to brazing 7/8" with a #2 tip, I think it works great, just throw some heat to it and go, then when you've gone all around, a little playing of the heat to suck it in the cup and smooth out the fillet and you're done. In fact while I was playing around in the shop, I brazed a 7/8" stub, and used Wet Rag putty maybe 2-1/2" back, right against the cup, with a temp probe on the other side, just to see. I'd seen it done before but never tried it. The probe was maybe 3-1/2" from the braze and never go above 178*F, and I deliberately took longer to braze than was humanly necessary to give it a good test. That stuff has always worked for me, but I had never really checked to see just how much heat it blocked, other than by touching it after a few minutes. i always put a wet rag over the braze after a few minutes and cool everything down.
Oh well, I guess even an old dog needs to keep up on his technique and keep in practice. Of all the things I do with heat, i use MapPro when I can on refrigeration, even though it actually takes more finesse than any brazing. But my favorite way to braze is OA, it's just the easiest way to heat it and get er done and get out.
I'm still confused over the withdrawl rate of act from small bottles, even though I use a B tank with oxy. There's not a lot of room above a #2 tip on those small bottles, but yet my MC outfit came with a cutting torch, go figure, there's not way to stay within the withdraw rate with that sucker! Even a #2 Victor tip set at it's lowest (3psi), uses 1/8 of a B tank an hour, and at it's highest (5psi), it uses 1/25 of a B tank per hour. I know for a fact that a lot, and I mean a lot of guys use rosebuds for brazing with even MC tanks, and I've seen a fellow or two that used a cutting torch head, (not using the O2 lever of course) for brazing copper with a B tank IIRC !!!
I wish the manufacturers would flatly state what is acceptable and what is not, but then the liability kicks in and everything goes haywire. I guess they've protected themselves with the 1/10 rule and that gives them the protection they need from lawyers. Even though we all know of situations of use that goes way beyond that and seemingly no problems.
 
I have welded 4 1/8 copper with a #2 tip. We were in the middle of nowhere and it was all we had besides an A32 air acetylene tip. The air acetylene was just heating everything up. The #2 oxy tip let me focus the heat and get the silphos to flow. Just took a long time.
The biggest tip that it comes with is the number two and I struggle on 7/8 with the number two tip. I need to look around for a couple more tips and that might help.

Sent from the Okie state usin Tapatalk
"Is this before or after you fired the parts cannon at it?" - senior tech
Sent from my SM-G965W using Tapatalk
 
I have welded 4 1/8 copper with a #2 tip. We were in the middle of nowhere and it was all we had besides an A32 air acetylene tip. The air acetylene was just heating everything up. The #2 oxy tip let me focus the heat and get the silphos to flow. Just took a long time.

Sent from my SM-G965W using Tapatalk
It'll do it thats for sure. I was just looking at some new tips today that I will probably buy Friday. There's one that I think is what you call a rosebud tip but I'm not totally sure. It kind of looks like a cutting torch nozzle but it's just a regular heating tip.

Sent from the Okie state usin Tapatalk
"Is this before or after you fired the parts cannon at it?" - senior tech
 
Save
Discussion starter · #11 ·
I've had trouble with the flame changing from settings. If I set a reducing flame it will drift to a neutral flame. Tried different set of the same Victor regs and it acted exactly the same, so I'm thinking these are probably the cheapest Victor regs and the are good enough for brazing.
 
I've had trouble with the flame changing from settings. If I set a reducing flame it will drift to a neutral flame. Tried different set of the same Victor regs and it acted exactly the same, so I'm thinking these are probably the cheapest Victor regs and the are good enough for brazing.
The problem is more likely the needle valves in the torch handle.

Those needles are easily worn by closing too tightly, and just from use over time.


Sent from my iPhone using Tapatalk
 
I'm having some trouble with my oxy act rig flame changing while I'm trying to braze. More annoying than anything else, but I was wondering if the regulators I'm using are the problem. I use a Victor Journeyman small set with a B tank. I have several torch handles and tips and they all seem to do the same thing, which is leading me to the regs being the problem.
Any advice on replacing them?
I’ve seen that exact thing a handful of times and each time it had to do with the jam nuts being lose so they don’t control the knob like they should. Idk if that’ll actually help but figured I’d mention it. Also may be some krud in there. I’ve had to blow them out before. Why do you suspect the regulator? Are you seeing pressure change on the gauge as you are brazing?

Also are your pressures correct? I like to set my pressure so if the knob is open like 1/2 turn it’s about right. In other words the regulator is working with the pressure drop created by the knobs. For some reason I’m thinking that’s not how you’re supposed to set it up but I prefer it that way because it’s more flexible and it cuts down on the feed rate of the regulator.
 
The regulators we use in the field are single acting. That means there has to be flow to properly set the pressure. With the larger and more expensive double acting regulators, you can set the pressure with no flow, and the pressure will remain the same with flow.


I’ve seen that exact thing a handful of times and each time it had to do with the jam nuts being lose so they don’t control the knob like they should. Idk if that’ll actually help but figured I’d mention it. Also may be some krud in there. I’ve had to blow them out before. Why do you suspect the regulator? Are you seeing pressure change on the gauge as you are brazing?

Also are your pressures correct? I like to set my pressure so if the knob is open like 1/2 turn it’s about right. In other words the regulator is working with the pressure drop created by the knobs. For some reason I’m thinking that’s not how you’re supposed to set it up but I prefer it that way because it’s more flexible and it cuts down on the feed rate of the regulator.
 
Save
The regulators we use in the field are single acting. That means there has to be flow to properly set the pressure. With the larger and more expensive double acting regulators, you can set the pressure with no flow, and the pressure will remain the same with flow.
Very good point, pressure need set either with it lit or open valve and set it before lighting
 
Discussion starter · #17 ·
I do set the pressures with flow. If I light the torch at say 4psi and then turn the oxy on I can then raise the act to something like 5-6psi and readjust the oxy. If I try to set the act up that high in the beginning, it jumps off the torch end by about a 1/2".
I've found the hi and lo for each tip by opening the act til the black smoke goes away, that's the low. The high is just before, or right at the point that act leaves the tip. Then adjust the oxy accordingly to get the flame you want.
Does this all sound reasonable? It usually does come out fairly close to recommended pressures.
 
I do set the pressures with flow. If I light the torch at say 4psi and then turn the oxy on I can then raise the act to something like 5-6psi and readjust the oxy. If I try to set the act up that high in the beginning, it jumps off the torch end by about a 1/2".
I've found the hi and lo for each tip by opening the act til the black smoke goes away, that's the low. The high is just before, or right at the point that act leaves the tip. Then adjust the oxy accordingly to get the flame you want.
Does this all sound reasonable? It usually does come out fairly close to recommended pressures.
If that is what works for you.

But I open a valve set the pressure to 5, same on the other.

Then open act cracked to light, then increase and bring in oxy.

Adjust both needle valves upward until the flame is what I want.

The regulators are intended to regulate pressure, not flow.

The flow rate is set by the amount the needle valves in the handle are open.


Sent from my iPhone using Tapatalk
 
I've told this story on here before, but I can probably re-type this faster than finding that post.

Had a new hire kid I saw going back and forth adjusting the oxy acet knobies.

Told him that is how you spot a rookie.

Showed him how to set the regs before using, which also purges the hoses.

Then showed him how to set the acet, when half the flame leaves the tip.

Add oxy just until that large light blue flame disappears.

Told him you do that, and anyone watching you do that will know you have experience.


Fast forward a few months later:

We were on a roof top watching another tech going back and forth between the oxy knob and the acet knob.

Back and forth. Back and forth.

The kid looked at me and said:
Rookie.



It was at that point that I knew the pride a father has for his son when the son does good. Not that he was my son, just sayin', it was a powerful feeling.
 
Save
I've told this story on here before, but I can probably re-type this faster than finding that post.

Had a new hire kid I saw going back and forth adjusting the oxy acet knobies.

Told him that is how you spot a rookie.

Showed him how to set the regs before using, which also purges the hoses.

Then showed him how to set the acet, when half the flame leaves the tip.

Add oxy just until that large light blue flame disappears.

Told him you do that, and anyone watching you do that will know you have experience.


Fast forward a few months later:

We were on a roof top watching another tech going back and forth between the oxy knob and the acet knob.

Back and forth. Back and forth.

The kid looked at me and said:
Rookie.



It was at that point that I knew the pride a father has for his son when the son does good. Not that he was my son, just sayin', it was a powerful feeling.
Man I wish I could have one of youall teach me because I have a real hard time understanding descriptions of flames. My way works for me at the moment but it isn't perfect.

Sent from the Okie state usin Tapatalk
"Is this before or after you fired the parts cannon at it?" - senior tech
 
Save
1 - 20 of 26 Posts
You have insufficient privileges to reply here.