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lucaspenalva

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Discussion starter · #1 ·
Suddenly, i got this fault on YMC2 chiller: "evaporator - low pressure" and system doesn't run anymore.

2 min after starting it, it surges, shuts down and shows "evaporator - low pressure" fault.

I haven't found any refrigerant leak.

Expansion valve is actuating.

Enough water flow rates. Inlet chilled water and condensing water temperature are correct.

Any thoughts?
 
Verify transducer is reading correct.
Verify your leak detector is working.
Take your water pressure drops with only one gauge, pressure drop on sales order screen is in feet water column not PSID.
Could be divider in water box has failed or evaporator tubes are dirty.


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Discussion starter · #7 ·
- Pressure transducer reading is good;
- I've used same manometer for water pressure drop;
- Leak detector is working
- There is no variable flow actuator
- VGD is moving

But....

Today i've checked condenser level sensor. No good news.

I've set level control valve to MANUAL and I was able to start it and get it running. I had stable operation at 30% level control valve command. Anything below 30% and condenser level got high, visor got 100% filled and chiller started to surge.

However, I have two chillers running in parallel. Parameters below were taken when they both were at 55% input load, 13°C CWET, 7°C CWLT.

Chiller A, which is working properly:
-Active level setpoint = 46%
-Condenser refrigerant level = 46,8%
-Condenser refrigerant visor at about 25%
-Level control valve command = 23% (automatic mode)

Chiller B, which is the subject of this matter:
-Active level setpoint = 35%
-Condenser refrigerant level = 10,1%
-Condenser refrigerant visor at about 50%
-Level control valve command = 31,2% (manual mode)

As we can see, condenser liquid level sensor from chiller B is not reading correctly, as it reads only 10% when actual level is higher than chiller A which has 45% reading.

I operated chiller B like this for like 2hrs. At the moment i set the valve back to auto, valve was closing and it started to surge and shutdown.

Anything I can do other before replacing liquid level sensor?

ive uploaded some pictures.

PS.: As you can see, march 30th i got low pressure warning as well, but its not related. operator closed chilled water valve with chiller running.
 

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If you need the chiller on line drive the liquid level control valve to open and pull the electrical connector off the valve , power loss will but valve back to auto. Other wise get the tech letter on how to calibrate , if it will not calibrate just the head can be replaced and get you on line.


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I would not pull power from valve actuator, that is a falling film evaporator. If the refrigerant level is to high in evaporator it could cause much worst issues.
 
Loss of liquid seal alarming is now ignored below 40% FLA with the new software. To eliminate false warnings. It was found that the loss of seal at low loads has no ill effect.


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